Sanco Biotech - Precision Fluid Dispensing Equipment
Smartphone TP-to-Bracket Bonding Dispensing - SANCO Technology
Consumer Electronics

Smartphone TP-to-Bracket Bonding & Sealing Dispensing

PUR hot-melt adhesive dispensing solutions for narrow-bezel full-screen smartphone assembly, ensuring stable bonding and reliable sealing performance

Challenge

Limitations of Traditional Methods

For traditional non–full-screen smartphones, double-sided adhesive tape was sufficient to bond the TP screen to the frame. However, this method no longer meets the structural, reliability, and sealing requirements of narrow-bezel full-screen smartphones. Manufacturers must now consider multiple process requirements including bonding strength, sealing performance, rework capability, and long-term reliability.

Solution

Adhesive Bonding Technology

Under narrow-bezel conditions, adhesive bonding has become the only viable solution for connecting the TP touch panel to the support bracket. Modern smartphones are evolving toward integrated structures, screw-free assembly, and full-screen designs. Ensuring stable and reliable dispensing process performance has become critical for meeting these demands.

Complete Dispensing Solution

SANCO provides a dedicated dispensing process solution based on material performance and equipment capability

01

Adhesive Selection

For TP and bracket bonding applications requiring controlled curing and rework capability, PUR hot-melt adhesive is recommended as the optimal solution.

High-strength cross-linking
Excellent flowability
60-120s initial bonding
02

Process Solution

Standard PUR hot-melt adhesive dispensing workflow with optimized parameters and quality control at every step.

Temperature-controlled dispensing
Hot pressing & cooling
Quality inspection
03

Equipment Solution

From desktop to inline systems, SANCO offers equipment options for various production scales and precision requirements.

Piezoelectric jet technology
CCD vision recognition
AI-based inspection

PUR Hot-Melt Adhesive Properties

Compatible with a wide range of substrates for electronics bonding applications

Heat Resistant
Solvent Resistant
Water Resistant
Temp Stable
ABS / PC
Glass / Polyester
Aluminum Alloy
Ni-Cr Plated
Process

Standard PUR Dispensing Workflow

1
Program Setup
2
Adhesive Dispensing
3
Component Assembly
4
Hot Pressing
5
Cooling
6
Quality Inspection

Recommended Equipment

Desktop

DV Series Vision Dispensing Machine

Equipped with CCD vision recognition system, supports template import. Suitable for small to medium enterprises and small-batch production with single-operator dispensing.

CCD Vision Template Import Easy Operation
Inline

HSD Series Online Intelligent Dispensing

High-resolution industrial cameras with AI-based recognition, integrated conveyor systems and full production line compatibility. Enables fully automated, unattended operation for large-scale manufacturing.

AI Recognition Full Automation High Volume

Key Operating Considerations

Important tips for PUR hot-melt adhesive dispensing process

Bonding Time Window

Complete component bonding within 2 minutes after adhesive application (depends on ambient temperature and humidity)

Temperature Control

Ensure accurate temperature control; dispensing begins only after reaching the preset temperature

Heating Duration

Continuous heating time should not exceed 4 hours; same cartridge should not be reheated more than 3 times

Safety Procedures

Follow safety procedures and wear protective gloves to prevent burns during operation